Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ mill (circuit) product size of 1,000 µm. W1 = 9.5 x [(10 / √ 1,000) – (10 / √ 19,300)] = 2.32 kWh/t
The FC Bond Work Index Test Ball Mill was designed by F. C. Bond for use in determining the Bond Index, a measure of grindability and power required for grinding applications. The FC Bond Mills are used in laboratories throughout the world. A copy of Fred C. Bond's Method of Crushing and Grinding for determination of the Bond Index …
The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steady-state before completion.
Bond Rod Index Mill, 12" x 24" consisting of a one (1) piece cast shell complete with integral wave, 1 Hp 3/60/220 volt motor/gear reducer drive, support frame which allows the mill to tilt +/- 5 degrees during operation and 45 degrees for discharge (manual operation), receiving pan, rod charge and control panel complete with digital revolution counter, …
The Bond work index is one of the most useful and interesting parameters used in designing grinding equipment. However, it must be obtained under restrained conditions, especially in regards to the Bond standard lab mill. The main objective of this study is to show how this index can be obtained using a Denver ball mill, which is present in most …
A Bond rod mill work index test (BRMWI) is a standard test for determining the rod mill work index of an ore sample [21]. The BRMWI is a measure of the resistance of the material to crushing and grinding in a rod mill and is used to calculate the grinding power needed for a given material parcel regarding rod mill grinding conditions. Along ...
The reason for this variation in ball mill work index is because the ore at Mt. Milligan has an intrinsic exponent of –0.45 in the 100 µm to 200 µm size range, not the –0.50 …
The test determines the Bond Impact Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing crushers*. It is also used to determine the required open-side settings (jaw crushers and gyratory crushers) or closed-side settings (cone crushers) for a given product size.P80 = 25400 x Oss x (0.04Wi + 0.40)
The Thirty-nine samples were submitted for the Crusher Index (Ci), SAG Power Index (SPI®), Standard Bond Ball Mill Work Index (BWI) and Modified Bond Ball Mill work Index (MBI) tests. The Ci, SPI® and Bond Wi values of these samples show a good indication of ore hardness variability within the ore body. The samples were …
The grindability of an ore in the process of mineral dressing can be determined by use of the Bond work index (W i). This index is determined on a laboratory-scale using a Bond ball-mill and by simulating dry grinding in a closed circuit until the 250% circulating load has been obtained. This happens only after 7–10 grinding cycles, which ...
The self-grinding work index is an extension of the concept of Bond work index. It generally refers to the work index calculated by using Bond's fracture theory on the principle of ore crushing energy consumption according to the W, F, and P data of a small or semi-industrial or industrial self-grinding test. In this kind of test, McPherson small self …
The SAG mill product is then crushed to passing 3.35 mm and is subjected to a standard Bond ball mill work index (S d-BWi) grinding test to provide the total pinion energy at the specified grind size for mill design purposes. A calibration equation is …
An analysis of the results shows a direct relationship between the Bond work index and the Denver work index when the Bond test is defined adequately to the Denver lab mill. Comparison of results ...
To calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations. Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and Mn ores in the Bond rod-mill in different test-sieves. The slopes of all lines in the figures are equal to …
When Erf/Erp is greater than 1.29, the work index increases as the product size decreases, and when Erf/Erp is less than 1.29 the work index decreases. Eq. (8) suggests that a …
A Bond Ball Mill Work Index test is a standard test for determining the ball mill work index of a sample of ore. It was developed by Fred Bond in 1952 and modified in 1961 …
Ball mill charge size distributions originally specified for Bond grindability tests to determine the Bond Work index (BWi) are not commercially available. Those proposed to date do not match all of Bond's (1961) original specifications …
The goal of this work is to create an equation to adjust a Bond ball mill work index from one P80 basis to another. The proposed model consists of two components, the variable coefficient that is ...
The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial ...
For the ball mill grindability test, the work index is calculated from the following revised equation (in short tons): where: Pi = sieve size tested (microns) Gpb = ball mill grind ability Wi, P & F have the same meanings as in the top equation. Equipment required: Laboratory ball mill, 34.02 cm x 34.02 cm with following ball charge: Agitator ...
The work index (WI) is a method used to forecast the energy consumption in the ore comminution and make it possible to scale up. This work aims to present the methodology for determining the work index by the ball-mill test through Bond's theory in view of the dissemination of this analysis methodology for industrial processes.
Mining, Metallurgy & Exploration - Austin, L.G., Klimpel, R.R., and Luckie, P.T., 1984, Process Engineering of Size Reduction — Ball Milling, SME, Chapter 4, p.76 ...
Based on the standard procedure defined by Bond, the ball mill work index is determined by simulating a closed cycle dry grinding in a laboratory Bond ball mill until a stable circulating load of 250% is established (Bond, 1949, Bond, 1952, Bond, 1961). The ball mill work index is determined by Eq. (10). The recommendation is the ball mill ...
Maxson et al, (1933). It was extended by Bond (1952) to provide a work index result that was empirically calibrated to make a laboratory work index match the corresponding …
Here is a list presented in table form of Rod Mill Work Index as tested/presented by SME handbook of mineral processing, N.L Weiss Editor, N.Y. 1985. ... Rapid Determination of Bond Rod-mill Work Index by Craig Taylor on Scribd . by David Michaud February 29, 2024 June 19, 2015 Categories Grinding.
Bond Work index is also related to the filling rate of the mill, and the conventional Bond Work index mill in the steel ball filling rate is 20%. When the ceramic balls as grinding media are in the same 20% filling rate under the experimental calculation of the Bond Work index are much larger than the conventional steel balls after the grinding ...
Here is the old Allis-Chalmers Bond Work Index Grindability Test Procedure. The standard feed is prepared by stage crushing to all passing a 6 mesh sieve, but finer feed can be used when necessary. ... LABORATORY PROCEDURE BOND BALL MILL WORK INDEX Grindability Test ALLIS-CHALMERS . by L D Michaud February 29, 2024 December 14, …
The specification for the apparatus to determining a "Bond" rod mill work index is first described in Bond & Maxson (1943). It states that the apparatus is a tumbling rod mill …
You need a two-stage solution, first stage open-circuit mill and then second stage closed-circuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+2.1 mm) and the Bond ball mill work index for the fine component (-2.1 mm).
